Transparent make 7-stage thermo-compressor driven sugar cane juice evaporator system for substantial steam conservation in Sugar Mills.

Following also revolutionary features for 7-stage juice evaporator systems.

• Extremely high Evaporation Efficiency of 13 kgs. of evaporation per kg motive steam. Therefore, for a typical 7500 TCD capacity sugar mill, Transparent make Evaporation system will save about 60-65 Tons of steam per hour, resulting in substantial savings of bagasse, which can be used for manufacturing of briquetted fuels or sellable power etc.

• Since the steam requirements pf evaporation system gets drastically reduced, the capital investments and running cost of steam boilers will also get reduced substantially.

• Falling film design has very low juice heating residence time, which minimize thermal degradation of juice.

• Continuous modulation of all parameters and control on each stage. Due to this, plant is capable for accepting reasonable variations in juice concentration.

• Fully automatic. Needs no running attention.

To demonstrate our revolutionary concept in the filed, Transparent build a pilot demonstration plant, which can be used to validate and establish following :-

• Projected energy economics, Evaporation ratio, Quality of concentrated juice produced etc. in different sugar mills.

• Reliability of mechanical components and functioning of instrumentation / automation system.

• Establishing parameters and conditions for reliable performance of evaporation plant under varying operating conditions that exist in different sugar mill.

• Identifying and establishing proper operating conditions to suit the juice quality of different sugar mills.

In order to achieve above objectives, the pilot demonstration plant have following constructional features :-

• The plant will have 7-stage with thermo-compressor driven by high pressure steam.

• The plant will be fully automatic with continuous modulation and control of all parameters of each stage.

• The plant will have online measuring ad recording instruments for -

             - Juice flow rate
             - Juice temperature in each stage.
             - Motive steam pressure and temperature
             - Juice feed temperature

• Additionally the plant will also have safety measuring and indicating instruments for various pressure and temperature conditions in the evaporator system.

• The plant is provided with necessary safety, alarm and trip for different parameters like pressure, temperature, motor overcurrents, voltages etc.

• The plant will be provided with fully automatic diesel fired, Non-IBR, instant steaming steam boiler of necessary capacity alongwith fuel tank, water tank, water softener, steam piping etc.

• The plant will also be provided with packaged cooling tower needed for last stage vapour condenser.

• Suitable packaged water softener will be provided to take care of water softening needs of boiler and cooling tower.

• The plant will be provided with condensate collection tank, concentrate collection tank etc.   

The entire pilot plant can be quickly erected at sugar mill site for continuous, un-interrupted, fully automatic operation like a mini production facility. The plant can be offered to different sugar mills on hire or on chargeable basis to cover various running costs, as well as investment costs.